1.0
Introduction
Tucson North
International is a small, integrated management consultancy specialising
in safety, quality and human factors engineering for offshore oil and gas
operators and their main contractors. The
objective of the Tucson North management system is to ensure that all activities
of the company (and its subcontractors) conform to Client requirements and
provide effective management control. The system has been developed and
implemented in conformance with the requirements of BS EN ISO 9000 and OHSAS
18001
2.0
Company Policies
Tucson North
International is committed to protect its employees and property from
accidental loss. In fulfilling this commitment, we will provide a safe
and environmentally sensitive work environment as indicated by acceptable
industry practices and legislative guidance. We will strive to eliminate
any foreseeable hazards which may result in fires, security losses, personal
injury, or damage to the environment or company property.
All management
and supervisory functions, including those of subcontractors, will be
required to comply with Tucson North International's loss prevention requirements
as they apply to the design, development and implementation of work activities.
Wherever
possible, Tucson North representatives and its Clients will be encouraged
to reduce, re-use and recycle products and materials. Sound environmental
management practices will be supported and promoted where identified.
All hazards
which may be incurred through company activities will be evaluated on an
individual basis, and detailed work instructions be generated to ensure
risks are properly controlled and managed. All employees will perform their
jobs in accordance with established procedures and operating philosophies
to ensure the safety of themselves and those around them.
- Training
and Qualifications
Tucson North
is committed to ensure all employees have the skills, experience and training
necessary to complete assigned tasks. Existing qualifications or levels
of professional or other training will be supplemented by ongoing training
and development where identified in annual appraisal documentation.
Tucson North
encourages the completion of relevant educational qualifications or implementation
of national vocational qualifications for its own, and client organisations.
Although there
are insufficient employees to substantiate a Substance Abuse and Alcohol
Dependency programme, Tucson North International personnel will participate
actively in programmes operated by its Clients.
Tucson North
International is committed to provide a quality service which meets the
defined needs of Client organisations and their representatives. Tucson
North will ensure that its quality system is fully and effectively implemented,
and will support its employees in the performance of their duties imposed
on them by its quality management system.
Tucson North
is committed to ensure that all persons, regardless of gender or physical
ability have access to our workplace and services either as staff or clients.
Wherever necessary, we will undertake to convert assessment materials to
a form that can be easily understood (e.g. voice tape, braille) and will
hold meetings in areas where all persons might attend. Through a range of
vocational qualifications, specifically those relating to information technology,
we will endeavour to facilitate equal access and fair assessment practices.
3.0 Management
System Description
The management
system developed by Tucson North International is designed to ensure that
all products and services conform to Client quality and safety requirements.
The system covers all activities and functions of the company.
All operations
and services are planned, controlled and verified to ensure that contract
requirements are fulfilled to the satisfaction of the Client.
The following
sources are used in the creation and interpretation of the management system:
- Health
& Safety at Work etc. Act
- Management
of Health & Safety
- Successful
Health and Safety Management, HS(G)65
- Human
Factors in Industrial Safety, HS(G)48
- OHSAS18001
Safety Management System Model
- Essentials
of Health and Safety at Work, HSE 1994
- The Costs
of Accidents at Work, HSE 1993
- BS 4778
Part 1: 1987/ISO 8402 1986 - Quality Vocabulary
- BS EN
ISO 9001: 1994 - Model for Quality Assurance
- BS 7229
1989 - Quality Systems Auditing International Safety Rating System,
6th Edition: UK version
Definitions
of 'quality' terms used in the system are to be found in BS 4778 Part
1 1987/ISO 8402 1986. Principle terms used are paraphrased as follows:
QUALITY
- fitness for purpose or conformance to Client requirements. There is
no implication for comparative excellence.
PRODUCT
or SERVICE
- the result of activities or processes. These may or may not be tangible.
QUALITY
SYSTEM
- the organisational structure, responsibilities, procedures, processes
and resources used in implementing quality management.
NON-CONFORMANCE
- failure to achieve specified requirements (e.g. failure of suppliers
to meet company requirements).
VOCATIONAL
QUALIFICATION
- the recognition of skill through workplace assessment against national
standards of competence.
- Organisation
and Responsibilities
Management
Representative
- The Managing Director is responsible for the implementation of the company's
management system. In this task he will have the full support of all employees.
This work will encompass:-
- revision
of procedures and systems
- implementation
of educational and vocational qualifications
- planning
and administration of supplier appraisals and audits
- planning
and administration of annual internal quality audits
- preparation
of reports towards improving performance
The Managing
Director is responsible for ensuring that the management system is reviewed
and its effectiveness is assessed at regular intervals not exceeding 18
months. The review shall identify areas of deficiency and corrective actions.
Due to the
limited size of the company, the Managing Director also serves as the
company's Senior Consultant.
The management
system establishes an audit trail which provides objective evidence of
performance in all activities. Verification activities will be conducted
only by trained personnel who, wherever possible, are independent of the
area under consideration.
Introduction:
The quality system is the means by which the Company's quality policies
are translated into an effective way of achieving the objective of conformance
to Client requirements.
Quality
Manuals
Controlled copies of company documentation is distributed in secure areas
of the Company internet site. Access is controlled through the Managing
Director.
Quality
Procedures
All quality procedures will be maintained within this Manual for ease
of control. Additional procedures as may be required will be generated
by Client organisations to control identified work. All procedures will
be distributed and controlled by the Managing Director. Procedures may
be made available to Client authorised representatives for examination
on company premises or Client premises under controlled conditions. Tucson
North procedures may only be revised on the authorization of a designated
company representative.
Quality
Planning
Work Instructions or Project Briefs will be issued, controlled and revised
by a designated company representative. These Instructions or Briefs will
take into consideration the following requirements as appropriate:
- the preparation
of a quality plan
- the identification
and acquisition of resources and skills that may be required to achieve
the required quality
- the updating,
as necessary, of quality control
functions and tasks
- the identification
of suitable verification at appropriate stages in the realization of
product
- the clarification
of standards of acceptability for all features and requirements, including
those which contain a subjective element
- the identification
and preparation of quality records
The objective
of a contract review is to ensure that all requirements are clearly expressed
and fully understood, and that tender documents reflect the cost of providing
a service which will ensure Client satisfaction. All stages of the contract,
from tender to close out, will be controlled and documented by the Managing
Director.
A Contract
Review will be used as a means of identifying Client requirements, and
resolving unclear or conflicting requirements prior to the submission
of tenders. All tenders will be reviewed by the Directors to ensure that
the company has the capability to meet contractual requirements.
Contracts
will be reviewed prior to acceptance to ensure they are consistent with
the tender. Additionally, contracts will be reviewed when variations are
proposed to ensure the requirement is clearly understood and communicated
to relevant personnel.
All records
of tenders, contracts and variations will be retained in accordance with
quality records requirements.
Contract
Amendment
Any contract amendments are to comply with Client requirements and will
require the review and authorization of the Managing Director.
- Design
Control (including subcontracted graphic design)
Design
Planning
Client requirements will be fully understood and conflicting or ambiguous
items will be resolved prior to the commencement of work. Planning, control
and verification of the design process will ensure conformance to Client
requirements.
Design activities
will be assigned to suitably qualified personnel, and all activities will
be clearly defined so that they can be easily understood. Interfaces between
the Client and the company will be identified and shown graphically where
appropriate. The transmission and review of information will be detailed
in all work instructions.
Design
Input
Detailed work instructions will clearly record the agreed process identifying,
documenting and resolving all input requirements.
Design
Output
Design output will be controlled and verified by a senior consultant to
ensure conformance to the requirements of the Client. Outputs will fulfill
the following requirements conformance to input requirements, fitness
for purpose and inherent safety.
Design
Review
At appropriate stages of design, formal reviews of the design results
will be planned and conducted by responsible personnel. Participants at
these design reviews may include representatives of all functions concerned
with the design stage being reviewed, as well as other specialist persons,
as required. Records of such reviews will be maintained.
Design
Verification and Validation
Responsibility for verification of design shall be assigned only to personnel
of known capability. The criteria for verification may include conformance
to input requirements and field trials and tests of effectiveness. Design
validation will be performed under defined Client operating conditions
to ensure the product conforms to defined user needs and/or requirements.
Design
Changes
Design changes and modifications will be identified, documented, reviewed
and approved by a Senior Consultant and Client representative before their
implementation.
Correspondence,
reports or artwork is archived securely. Storage of computer data is maintained
by a daily back-up of records. Information from network or stand alone
systems is transferred to tape or disk and stored in a secure cabinet
(on or offsite).
Invalid or
obsolete documents will be promptly removed from all points of issue or
use, and assured against unintended use.
All client
documentation will be fully integrated into their existing document control
arrangements where required.
Document
Changes Changes
to documents or data will be reviewed, wherever possible, by the same
functions that performed the original review and approval. Where practical,
the nature of the change will be identified in the document.
The purpose
of purchasing controls is to ensure that all requirements for goods or
services are correctly specified, and that goods and services delivered
conform to stated requirements. Price and delivery are important considerations
in the purchasing system, but are not necessarily the dominant factors.
Procurement
Policy
Company Directors have the responsibility for entering into external commitments
with sellers and contractors, based on the authorization of funds in accordance
with ethical work practices.
The issuer
of a purchase or contract service requisition is to determine the need
for the goods or service and accurately describe what is needed. Services
provided and goods obtained will comply with all standards, codes and
regulations prescribed by law and company requirements, to ensure maximum
benefit and to protect the health and safety of all employees.
Designated
company representative will control the process used to purchase goods
and services. This will include the requisition and award process, the
commercial terms, and the purchase of goods and services by company representatives.
Approved
Suppliers
List A list of approved suppliers is kept and is based on historical performance,
supplier assessment and Client preference. A supplier assessment is conducted
prior to any additions to the list. Provision is made for Clients to visit
suppliers when required.
Purchase
Requisition
Requisitions for goods or services are reviewed by designated company
representatives to ensure the correct specifications or requirements are
detailed.
Materials
Receiving
All goods and services received are subject to inspection by authorised
persons. The degree of inspection is determined by the nature of the goods,
but in all cases conformance to the original order specification is ensured.
All materials held in-house, or at a subcontractor's premises, will be
accounted for on a monthly basis. Summary information will be provided
to Clients as required.
Records
Purchasing and receiving records are retained in accordance with quality
records requirements.
All subcontractors
will be evaluated and selected on the basis of their ability to meet subcontract
requirements including the management system and any specific Client safety
or quality assurance requirements. Subcontractors providing services may
be required to provide detailed management system arrangements subject
to determination by the Managing Director. Subcontractors providing product
only (e.g. printers) will be required to work to a defined management
system (preferably including full certification to ISO 9001).
The Managing
Director will determine the type and extent of control to be exercised
with the subcontractor. This determination will be dependent on the type
of product, impact of subcontracted product on the quality of final product
and, where applicable, on records of previously demonstrated capability
and performance of the subcontractor.
Records will
be maintained of current subcontractors.
- Control
of Customer Supplied Product
When Client
owned materials or equipment are delivered for storage or for use in operations,
inspection controls will ensure fitness for purpose.
All materials
will be subject to inspection to ensure compliance to requirements. They
will be clearly identified, and accountability will be maintained by the
company for all items held. Materials will be stored according to Client
specified requirements.
All documentation
will be maintained in accordance with quality records requirements.
All operations
(consulting, training, writing, graphics) will be controlled according
to international industry guidance for such operations.
All work
equipment (e.g. computers, printers, copiers, etc.) will be maintained
free from hazard, and worksites will be kept tidy to promote safe working.
Hazard information
on client sites will be forwarded to the relevant personnel.
Inspection
and Testing
Incoming product and materials is not used or processed until it has been
inspected by assigned personnel (or otherwise verified as conforming to
specified requirements). Verification of compliance will be according
to approved written instructions.
Product suppliers
(e.g. printers, graphics designers, etc.) will be required to produce
evidence of in-process and final inspection and testing programmes used
to control product quality. Records of inspection will be maintained per
instructions on quality records.
Inspection
and Test Status
All materials received will be thoroughly inspected by a capable person
prior to delivery to a Client. All materials received, therefore, will
have the inspection and test status clearly marked.
Control
of Non-Conforming Product
All non-conformances (products or services) will be investigated by a
designated company representative to establish underlying causes and remedial
action necessary to prevent re-occurrence, or inadvertent use or supply.
All non-conforming
product will be segregated to avoid inadvertent use. The disposition of
non-conforming goods will be clearly defined and recorded. Re-worked goods
will be re-inspected before acceptance. Goods which are accepted by consignment
will be fully documented.
All records
of non-conformance will be kept per requirements for quality records.
Corrective
and Preventive Action Corrective
action is the means by which non-conformances are investigated and the
cause identified and remedied. Preventive action are those activities
designed to ensure potential non-conformances are averted.
All non-conforming
materials and services are investigated by designated company representative
to determine the underlying causes of non-conformance and to define responsibilities
for corrective action.
Necessary
meetings and site reviews will be conducted with subcontractors to ensure
corrective action is promptly undertaken. A detailed report will be required
from subcontractors to verify remedial actions will resolve concerns.
All customer
complaints concerning materials or services will be recorded, investigated
and resolved by a designated company representative. Results of any necessary
investigation, and preventive actions implemented will be detailed for
Client review and agreement.
All corrective
action records will be kept per requirements for quality records.
Handling,
Storage, Packaging, Preserving and Delivery
Materials handling will be controlled to ensure product quality is not
impinged after manufacture.
Methods of
handling will promote safe working practice and ensure that the product
is not damaged prior to delivery to the Clients' premises. Designated
storage areas will be maintained by the company (and its subcontractors
where applicable) to prevent damage or deterioration. Appropriate methods
of dispatch from these areas will be detailed in work instructions. In
order to detect deterioration, assessment will be made of the product
and storage area at regular intervals.
Subcontractors
will control packing, packaging and identification of products to the
extent necessary to ensure conformance to Client requirements (e.g. transport
by sea or by air, etc.).
Product will
be delivered according to detailed Client instructions. In all cases,
delivery will be confirmed with Client representatives.
The effectiveness
of a quality system depends on the existence of records which provide objective
evidence of performance. Records may be held as hard copy or electronically.
Whichever method is used, the following provisions must be complied with:
- protection
from contamination or deterioration
- material
must be clearly identified, readily retrievable and securely stored
- retained
for periods which are governed by statutory obligations, contractual
agreements, commercial considerations and specified requirements within
the quality programme.
- Safety
and Quality Audits
The purpose
of audit is to ensure that the system is effective and used in accordance
with the requirements of various procedures.
The Managing
Director is responsible for ensuring regular audits of the system are
carried out to identify and correct non-conformances. The full management
system will be audited at least once in every 18 months.
The Managing
Director may perform audits personally or may delegate the task to capable
persons independent of the activity being carried out. Audits and corrective
actions will be recorded and closed out.
All audit
records will be maintained in accordance with requirements for quality
records.
Selection
and Placement
All personnel employed by (or subcontracted to) Tucson North International
will be interviewed against established criteria for the position, and
all stated qualifications and certifications will be verified prior to
placement. All personnel must possess the necessary skills, experience,
training and personnel qualities to ensure they can work in a safe and
secure manner.
Training,
Development and Assessment
Employees will be continually encouraged to pursue personal and professional
development opportunities.
All personnel
employed by Tucson North will be required to possess minimum training
qualifications for the tasks they are assigned (e.g. safety auditing,
offshore survival etc.). Where deficiencies exist, personnel will be closely
supervised in the performance of their duties until such time that necessary
qualifications are obtained. Necessary information regarding educational
and vocational qualifications will be available from the Managing Director,
including advice and guidance in selection and completion of individual
qualifications.
Monthly meetings
(minimum) are conducted with candidates, assessors and internal verifiers
to evaluate progress against the standards being implemented and update
necessary database information. These meetings include discussion of candidates
with special needs, and liaison with satellite or other associated sites.
Records will be maintained of all assessor-verifier meetings, and a review
schedule (assessor, verifier) will be identified for each candidate portfolio.
The evaluation of submissions being progressed will include range of assessment
methods, consistency, equality and fairness of the assessment process.
Performance
Management
All staff and contractors will participate regular appraisals of performance
which may identify additional development objectives to be completed within
the year.
Personnel
Records
Employee records will be maintained per requirements for quality records.
Although the
company participates in a service industry, it does not produce a product
which requires 'after sales service'
The use of statistical
techniques for the analysis of product quality is limited considering the
'product' of Tucson North International. Those techniques in use (e.g. histograms,
etc.) are based upon industry standards and methods, and approved by the
Managing Director
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